Intelligent production: Boosting efficiency and quality

Traditional reinforcement mesh production often relies on manual labour, which is slow, inconsistent, and prone to errors. The Yizhou AAC reinforcement mesh welding production line, however, leverages automation and intelligent control systems to streamline the entire process, from steel bar feeding and straightening to welding and creating the final output. The system is characterized by the following properties:

·       High efficiency: With high-speed welding technology, the line can weld 20 points per minute, achieving over five times the efficiency of manual welding. Continuous 24/7 operation further reduces production timelines. 

·       Precision welding: Advanced sensors and control systems ensure that each weld is accurate and robust, eliminating human error and ensuring compliance with design specifications.

·       Consistent quality: Automated welding guarantees uniform, high-strength welds, significantly improving the overall quality of reinforcement mesh.

Energy efficiency and sustainability

In line with Chinese "dual carbon" goals, the production line emphasizes energy efficiency and environmental protection:

·       Low energy consumption: High-efficiency motors and frequency conversion technology reduce energy use by over 30% compared to traditional methods.

·       Minimal waste: An intelligent material arrangement system optimizes steel bar usage, reducing scrap and lowering costs.

·       Eco-friendly welding: Low-smoke, low-pollution welding materials minimize environmental impact, supporting green construction practices.

Customisable and versatile

The Yizhou production line is designed to meet diverse project requirements, offering flexibility and adaptability:

·       Multi-specification compatibility: It accommodates steel bars of varying diameters and spacings, catering for different construction needs.

·       Quick mould changes: Modular design allows for rapid mould adjustments, enabling seamless transitions between product specifications.

·       Real-time monitoring: An intelligent monitoring system tracks equipment performance and production data, ensuring optimal operation and quick adjustments.

Wide-ranging applications

The reinforcement mesh produced by this line is integral to AAC panels, including wall-, floor-, and roof-elements, enhancing structural performance and supporting construction industrialization:

·       High-rise buildings: Reinforcement mesh improves the crack resistance and seismic performance of AAC panels, making it ideal for tall structures. 

·       Prefabricated construction: Its standardized production aligns with the modular approach of prefabricated buildings, accelerating project timelines.

·       Green buildings: The line’s eco-friendly processes and high-quality output contribute to sustainable construction practices.

Conclusion

The Yizhou AAC reinforcement mesh welding production line represents a leap forward in construction technology. By combining automation, precision, and sustainability, it addresses the limitations of traditional methods while supporting the industry’s shift toward intelligent and green development.