Digital Factory Platform for Autoclaved Aerated Concrete Production Line

The company has developed a digital factory platform for autoclaved aerated concrete production lines, including specific systems such as order and planning management system, lean production management system, equipment maintenance and remote monitoring system, and production line efficiency detection system. These systems assist customers in improving operational efficiency, reducing energy consumption, and completing the digital transformation and upgrade of production lines.

The order and planning management system manage, and track orders placed by customers, dynamically grasp the progress and completion of orders, improve operational efficiency during product delivery, save operation time and costs, achieve seamless integration of order and planning management, production line production execution, and logistics warehousing, and reduce offline operations.

Combining the production requirements of autoclaved products with multiple specifications in the production enterprises, the order and planning management system is equipped with automatic mold scheduling function. It dynamically acquires the orders needed for production based on activated contracts and supports various scheduling modes, achieving priority in production line delivery or efficiency through intelligent scheduling.

The lean production management system timely grasps the production progress of the production line through the information collection of equipment operation parameters, RFID chip data reading and writing, digital twinning, and other technologies. It automatically links with order completion status to achieve intelligent flow of production processes.

In the new production system launched by Teeyer, including batching pouring system, steel reinforcement mesh hanging system, cutting system, steaming curing system, separating system, packaging system, etc., all equipment operation parameters are collected and shared through RFID to achieve unmanned intervention and automatic operation. Ultimately, it realizes fully digitalized operation and management of the production process, facilitating lean production.

The equipment maintenance remote detection system addresses the issue of "timely awareness + rational analysis + management improvement." It empowers equipment management in autoclaved aerated concrete product factories, realizes comprehensive operation management of production lines, conducts preventive maintenance of equipment, and achieves centralized and unified operation and maintenance of multiple devices through remote equipment maintenance. It helps companies reduce downtime and scrap losses due to equipment failures, explores potential rules from massive data, helps companies timely prevent risks, and improves operational efficiency.

The production line energy efficiency detection system organizes, statistics, and analyzes energy consumption data through management platform software, predicts and evaluates dynamic trends in production materials and energy consumption, and provides information support for energy efficiency evaluation and warning management. It conducts trend analysis of production material and energy consumption data according to shifts, weeks, months, quarters, and years; peak, flat, and valley value changes, predicts future data changes, establishes warning mechanisms, and provides decision-making support for formulating energy-saving measures.